Aseptic processing

3P innovation specialises in aseptic fill-finish, with a particular expertise in the manufacture, filling and closing of novel, custom primary drug containers as well as syringes, vials and cartridges used within a wide variety of applications including auto-injectors, reconstitution syringes and ‘on-body’ wearable injectors.

Our aseptic manufacturing solutions satisfy a very wide range of container types and packaging formats, including RTU (ready to use) tubs and nests, tray-fed devices and single containers from either a mass infeed or loaded individually with manual or semi-automated processing.

Our experience in developing manufacturing processes for novel primary drug containers has resulted in the creation of world-first aseptic systems for processes such as laser cutting, extrusion, foil sealing, pouching and flexible container filling.

We offer a wide range of standard modules for gravimetric powder filling and liquid filling, providing 100% in-process checks (IPC) and automated dose adjustment to accommodate raw material variability. Our recipe management system enables rapid changeover between batches of different products.

In addition to the core filling technologies, our equipment can be configured with supporting systems such as nitrogen flushing, vacuum stoppering, rotary crimping and vision inspection.